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Ralim/IronOS

0
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8,250 stars·818 forks·C·GPL-3.0·14 viewsralim.github.io/IronOS↗

IronOS

IronOS is a low-level soldering iron firmware and thermal control system. It serves as a comprehensive embedded UI framework and hardware controller designed to manage heating elements, temperature regulation, and power delivery for soldering tools.

The project distinguishes itself through a specialized USB-PD power controller that negotiates standards like USB-PD EPR and Quick Charge to maximize available wattage. It also features a wireless BLE hardware controller for monitoring real-time telemetry and modifying system parameters from a remote application.

The system covers broad capability areas including PID-based thermal regulation, sensor calibration for cold junction compensation, and state-based power management. It includes a localized display system with support for custom boot graphics, multi-language fonts, and automated sleep modes triggered by motion or magnetic sensors.

Firmware updates can be deployed via USB-C or the Device Firmware Upgrade protocol.

Features

  • Heating Element Firmwares - Develops low-level firmware to control heating elements and temperature regulation for soldering tools.
  • PID Thermal Controllers - Uses a PID-based feedback loop to maintain stable thermal setpoints for the heating element.
  • User Interface Frameworks - Implements a localized embedded UI framework with custom boot logos, multi-language fonts, and configuration menus.
  • BLE Device Management - Uses Bluetooth Low Energy profiles to monitor real-time telemetry and modify system parameters wirelessly.
  • Bluetooth Connectivity - Manages wireless pairing and data exchange for reading telemetry and modifying hardware settings.
  • Hardware Power Management - Implements automatic sleep modes and battery protection thresholds to prevent hardware over-discharge.
  • Telemetry Interfaces - Exposes live sensor data and system parameters over Bluetooth Low Energy for wireless monitoring.
  • Manual Temperature Adjustment - Enables precise control of the heating element temperature via physical hardware buttons.
  • Temperature Point Regulation - Regulates the heating element to maintain specific temperature set points or provide wattage boosts.
  • USB Power Delivery Managers - Negotiates USB-PD and Quick Charge protocols to maximize the available input wattage for the device.
  • Power State Controllers - Manages transitions between active, sleep, and shutdown modes using timers and hardware sensors.
  • Sensor Calibration - Corrects voltage measurement variance and compensation offsets to ensure accurate temperature and power readings.
  • Hardware Power-Saving Triggers - Lowers temperature during inactivity or shuts down the device after a period of stillness to save energy.
  • On-Screen Device Settings Editors - Provides an on-screen menu for adjusting internal system parameters and restoring defaults.
  • Battery Discharge Protections - Sets low voltage thresholds and per-cell minimums to automatically shut down the heater and prevent over-discharge.
  • Firmware Flashing - Implements binary firmware updates to the microcontroller via USB and DFU protocols.
  • DFU Update Implementations - Installs binary updates using the Device Firmware Upgrade protocol as an alternative to USB storage.
  • Analog Sensor Calibration - Performs mathematical adjustment of raw sensor inputs to ensure accurate voltage and temperature readings.
  • Firmware OTA Update Systems - Provides a system for uploading new firmware images to the microcontroller via USB-C.
  • Magnetic Power Triggers - Triggers sleep mode automatically when a hall effect sensor detects a magnet in the tool stand.
  • Physical Button Locking - Implements software-based locking of physical buttons using specific hold patterns to prevent accidental input.
  • Standby Temperature Control - Implements a configurable standby temperature to protect soldering tips from oxidation during sleep.
  • Temperature Boost Overrides - Implements a temporary temperature boost triggered by holding a physical button during operation.
  • Thermal Sensor Calibrations - Provides cold-junction temperature compensation to ensure accurate thermal readings based on the handle environment.
  • Voltage Measurement Calibrations - Adjusts voltage measurement offsets to ensure accurate cutoff triggers for connected power sources.
  • Wake State Control - Provides automatic sleep and wake functionality using motion detection and manual user input.
  • Interrupt Handling - Manages hardware signals from buttons and sensors to trigger system state changes and menu navigation.
  • Thermal Compensation - Calculates temperature offsets at boot to correct sensor readings based on the handle environment.

Star history

Star history chart for ralim/ironosStar history chart for ralim/ironos

How this analysis was created: This summary and feature list were written by an AI model that read the project's README and public documentation pages. Each feature links to the documentation it came from; stars, license and language come straight from the GitHub API. The model does not read the source code, and the analysis is refreshed when the project is re-analysed. Learn more on our About page.

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Frequently asked questions

What does ralim/ironos do?

IronOS is a low-level soldering iron firmware and thermal control system. It serves as a comprehensive embedded UI framework and hardware controller designed to manage heating elements, temperature regulation, and power delivery for soldering tools.

What are the main features of ralim/ironos?

The main features of ralim/ironos are: Heating Element Firmwares, PID Thermal Controllers, User Interface Frameworks, BLE Device Management, Bluetooth Connectivity, Hardware Power Management, Telemetry Interfaces, Manual Temperature Adjustment.

What are some open-source alternatives to ralim/ironos?

Open-source alternatives to ralim/ironos include: zswatch/zswatch — ZSWatch is a real-time operating system for wearable devices featuring a touch display and Bluetooth Low Energy… pvvx/atc_mithermometer — This project provides custom firmware and a suite of management tools for wireless thermometers and hygrometers. It… zmkfirmware/zmk — ZMK is a modular firmware framework built on the Zephyr RTOS for wireless keyboards. It functions as a programmable… espressif/arduino-esp32 — This project is an implementation of the Arduino framework for ESP32 microcontrollers, providing a core that enables… timschneeb/galaxybudsclient — GalaxyBudsClient is a desktop application designed for the configuration and management of Samsung Galaxy Buds. It… project-chip/connectedhomeip — This project is an open-source software development kit and framework for implementing the Matter smart home standard.…